SPECIFICATION FP-IBC-220 · FDA 21 CFR & EU 10/2011 · DIRECT FACTORY FOB FROM $2.85/pc
220L (55-Gallon) Gamma-Sterilized Aseptic Foil Drum Liners & 1000L IBC Tote High-Barrier Liquid Bags
FlexPouchMFG™ produces industrial bulk 220-liter (55-gallon steel/fiber drum) multi-ply aluminum-foil aseptic bags and 1,000-liter (275/330-gallon) form-fit cube and pillow IBC tote liners with 1-inch, 2-inch, and 3-inch steam-sterilizable aseptic spouts or CDS bottom-discharge valves. Delivered pre-sterilized via 25 kGy Cobalt-60 / E-beam irradiation with full dosimetric certificates for tomato paste, mango/banana puree, citrus concentrates, liquid sweeteners, and bulk cosmetic emulsions.
"A single pinhole or weld failure on a 220L drum of mango puree spoils an entire $600 batch during trans-Pacific ocean vibration. We construct 3-to-4-ply co-ex metallocene PE inner pillows inside a flex-tough PET/AL12/BOPA15/PE outer armor and pressure-test 100% of spout welds before gamma sterilization."
1. Multi-Layer Polymer & Barrier Architecture (FP-IBC-220)
| Engineering Parameter | Verified Factory Specification (FP-IBC-220) | QC Release Standard |
|---|---|---|
| Laminate Layer Stack | Outer Armor: PET12 / AL12 / BOPA15 / mLLDPE100 + 2×75µm Independent Floating Virgin Metallocene PE Inner Plies | Optical Cross-Section Microtome (±3%) |
| Closure / Valve / Fitment | 1-Inch or 2-Inch High-Temp Steam-Sterilizable Aseptic Filling Spout (ELPO / Rossi / FBR / Scholle Compatible) | ASTM D3078 Vacuum Decay & Torque Test |
| Sealing & Thermal Window | Factory Hermetically Pre-Sealed & Capped · Ready for 125°C Culinary Steam Spout Sterilization & Cold Aseptic Fill | Brugger HSG-C & Instron Peel (ASTM F88) |
| Barrier, Purity & Durability | 25 kGy Gamma Sterility Assurance (SAL 10⁻⁶ · ISO 11137) · OTR ≤0.015 cc/m²·24h · 24-Month Ambient Fruit Shelf Life | MOCON OX-TRAN 2/22 & Agilent 8890 GC |
| Filling-Line Compatibility | JBT FranRica, Alfa Laval, Rossi & Catelli, FBR-ELPO, Zacmi & Navatta Bulk Aseptic Drum/Tote Fillers | Web Flatness Camber <0.12% |
| Factory FOB Price Range | Digital / Trial (MOQ 500): $14.80/pc | Rotogravure Scale: $2.85/pc | Double PE Liner + 5-Ply Carton + IPPC Pallet |
Technical & Procurement Q&A: 220L (55-Gallon) Gamma-Sterilized Aseptic Foil Drum Liners & 1000L IBC Tote High-Barrier Liquid Bags (FP-IBC-220)
What multi-layer barrier structure is engineered for 220L (55-Gallon) Gamma-Sterilized Aseptic Foil Drum Liners & 1000L IBC Tote High-Barrier Liquid Bags (FP-IBC-220)?
Specification FP-IBC-220 uses Outer Armor: PET12 / AL12 / BOPA15 / mLLDPE100 + 2×75µm Independent Floating Virgin Metallocene PE Inner Plies paired with 1-Inch or 2-Inch High-Temp Steam-Sterilizable Aseptic Filling Spout (ELPO / Rossi / FBR / Scholle Compatible), delivering 25 kGy Gamma Sterility Assurance (SAL 10⁻⁶ · ISO 11137) · OTR ≤0.015 cc/m²·24h · 24-Month Ambient Fruit Shelf Life under ISO Class 8 cleanroom lamination.
What is the minimum order quantity (MOQ) and factory FOB price for FP-IBC-220?
Orders start from 500 pcs via HP Indigo 25K digital print ($0 cylinder fee) at $14.80/pc, scaling down to $2.85/pc on 10-color Bobst rotogravure.
Which filling and packaging lines run FP-IBC-220 smoothly?
Specification FP-IBC-220 is calibrated (Factory Hermetically Pre-Sealed & Capped · Ready for 125°C Culinary Steam Spout Sterilization & Cold Aseptic Fill) for JBT FranRica, Alfa Laval, Rossi & Catelli, FBR-ELPO, Zacmi & Navatta Bulk Aseptic Drum/Tote Fillers. Free unprinted trial rolls or pre-made test bags are available for line qualification.
How fast can Alex Gao's engineering desk send a 1:1 CAD dieline and physical sample kit?
Email alex@flexpouchmfg.com or WhatsApp +86 138 2642 4025. 1:1 vector .AI/.PDF dielines and 3-tier FOB quotes arrive within 2 business hours, and free 25-pouch sample kits dispatch in 48 hours via DHL/FedEx.
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STAGE 06 · 2-HOUR ENGINEERING DESK & 48H SAMPLE DISPATCH
Request Free 25-Pouch Sample Kit, 1:1 CAD Dieline & Factory-Direct FOB Quote
Only 3 required fields (*). Click any quick-spec capsule below or use the shortlist tray above. Alex Gao and our Guangzhou converting engineers respond within 2 business hours.